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A technician in a hard hat checking pump motors on a tablet in a plant room

Your team cuts the downtime. See what it's worth.

The savings come from your technicians and planners. AssetLab gives them the schedules, history and mobile tools to make them. Put in six numbers about your operation and get a payback you can defend to finance, with every assumption shown.

CMMS ROI calculator

Move the sliders to match your operation. Start with the conservative case: if the numbers work there, the business case is easy to make.

Your maintenance operation

Maintenance staff using the CMMS8 staff

Each one is a $45/month seat

Fully loaded hourly labour rate (CAD)$45/hr

Wage plus benefits and overhead

Annual maintenance budget (CAD)$600K

Labour, parts and contractors; we assume 35% is parts

Unplanned downtime per month15 hrs

Hours that critical equipment or spaces are out of service

Cost of one hour of downtime (CAD)$1,500/hr

Only what you actually pay: lost margin, overtime, call-outs, credits

Share of work that is reactive today60%

Breakdowns and requests vs planned work. Mature teams sit near 20%

Assumptions behind the expected case
  • 30% of unplanned downtime hours avoided when all work is reactive, scaling to zero at a 20% reactive share.
  • 2 hours per technician per week recovered, over 48 working weeks.
  • Parts are 35% of the budget, with 8% saved on them.
  • Savings build up over the first 12 months, reaching the full rate in month 12.
  • Costs: $45 CAD per seat per month, plus 60 hours of admin setup and 6 hours of training per technician at your labour rate. Any paid onboarding you choose is extra.
  • Not counted: longer asset life, compliance risk avoided, energy savings.

Your estimate

Annual savings once running
$91,860
$57,300 hard savings + $34,560 technician capacity, CAD per year
Downtime avoided
27 unplanned hours a year
$40,500
Parts and inventory
8% off about $210K of parts spend
$16,800
Technician capacity
768 hours freed a year, cash only if it replaces overtime or contractors
$34,560
AssetLab cost
$4,860 one-time setup time, then per year
-$4,320
Payback
4 months
Payback, hard savings only
6 months
Year-one net
$41K
Cumulative net position, after every cost

Year 5: $417K saved, $26K spent on subscription and setup.

$41KYear 1$128KYear 2$216KYear 3$303KYear 4$391KYear 5
Check these numbers with us

The link keeps your inputs, so finance sees the same case you did.

Where the savings come from

The biggest line in your projection is your team moving from reactive to planned work. That shift is theirs to make. AssetLab takes away what usually stops it: the schedules nobody keeps, the history nobody can find, the paperwork that eats the day.

  • PM schedules create the work orders on time, so planned jobs stop slipping behind breakdowns
  • Technicians see the asset's history and checklist on their phone, online or off
  • Planners see which parts each job used, so the next order is the right one
Explore preventive maintenance →
AssetLab
PM ScheduleRolling · Every 90 days
Chiller 1 · Quarterly PM
City Hall · Mechanical Penthouse
Last completed
Nov 1, 2025
Next due
Jan 30, 2026
Due in 12 days
WO-91Auto-generated
Chiller 1 · Quarterly PM
Replace air filters
Check refrigerant pressure
Log temperature readings
Created from PM schedule

Your team does the saving. We give them the tools.

Software does not fix a pump. Your people do, and they do it faster with the right tools. Here are five places the return comes from, and what AssetLab gives your team for each. The calculator counts the first three and leaves the last two out, so the estimate errs low.

Your team catches faults early

15 - 30% Of unplanned hours, at full reactive headroom (counted)

Downtime falls when technicians get to small faults before they stop equipment. The gain shrinks as your reactive share approaches a mature 20%, and the calculator scales it that way.

With AssetLab: PM schedules that create their own work orders, checklists on every job, and asset history that shows repeat failures

Technicians spend the day on maintenance

1 - 2 hrs Per technician per week (counted as capacity)

Hours come back when nobody re-keys paper, hunts for a manual or drives back for a missed detail. They are capacity: they become cash only if they replace overtime or contractor work.

With AssetLab: Native iOS and Android apps that work offline, QR codes on assets, photos and notes on the work order

Planners buy the right parts once

4 - 8% Of parts spend (counted)

Parts spend drops when planners can see what each job used and what is on the shelf, so emergency purchases and dead stock both shrink.

With AssetLab: Parts inventory linked to work orders, purchase orders and vendor records

Managers replace on their schedule

Upside Not counted in the calculator

Good equipment runs longer and failing equipment is replaced before it fails. Real, but slow and hard to attribute, so the calculator leaves it out.

With AssetLab: Condition scores from 0 to 100 and replacement forecasts per asset

Audits stop being a scramble

Upside Not counted in the calculator

Inspections happen on time and the records are already on file when the auditor asks. Left out because the avoided cost is a risk, not a line item.

With AssetLab: Compliance items with their own inspection schedules and a record of every visit

Frequently Asked Questions

Common questions about CMMS ROI, payback, and how the calculator's assumptions work.

What is a realistic ROI for CMMS software?
It depends mostly on what an hour of downtime costs you and how much of your work is reactive today. Because CMMS seats are cheap next to a maintenance budget, most teams with real downtime or more than a handful of technicians pay back within the first year, even on conservative assumptions. A team that is already mostly planned work, with little priced downtime, will see a smaller return driven by technician time and parts. Treat any vendor figure of several hundred percent with suspicion unless you can see the assumptions.
What does the calculator assume?
In the expected case: 30% of unplanned downtime hours avoided when all work is reactive, scaling to nothing at a 20% reactive share; 2 hours per technician per week recovered; and 8% saved on parts, taken as 35% of the maintenance budget. The conservative case halves each of those. Costs are $45 CAD per user per month plus 60 hours of setup and 6 hours of training per technician at your labour rate, and savings ramp up over the first 12 months. Asset life extension, compliance risk and energy are not counted.
Why is technician time shown separately from hard savings?
Freed technician hours are capacity, not cash. They pay off when they replace overtime or contractor work, or when the team clears a backlog it could not reach before, but nobody gets a cheque for them. Showing them apart lets finance judge them on their own, and the hard-savings payback figure shows whether the case stands without them.
How long does it take to see ROI from a CMMS?
Quick wins such as fewer lost work orders, faster close-out and better parts availability show up in the first few months. Downtime gains take longer, because preventive schedules need time to run and the system needs maintenance history before it can point at repeat failures. That is why the calculator ramps savings up across the first year instead of counting them from day one.
How much does AssetLab CMMS cost per user?
AssetLab CMMS is priced from $45 CAD per user per month with published CAD pricing. The CMMS plan covers work orders, preventive maintenance, asset tracking, parts inventory, reporting and mobile access, with asset-lifecycle features such as FCI tracking and 20-year replacement forecasting on higher plans.
A maintenance technician with a tablet inspecting pumps in an industrial plant

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