All Use CasesPlant operations software that keeps the line running
Condition scores on every machine, scheduled maintenance that catches failures before they halt production, and safety compliance you can prove on demand - so unscheduled downtime drops 30-40%.
Catch the failure before the 2 a.m. call
Condition scores from every inspection, tracked against every machine, so the pump sliding toward failure shows up weeks ahead - not as a $2.4M emergency shutdown at 2 a.m.
Service on planned downtime, not at full production
Scheduled PM puts the fix on the next changeover, so maintenance happens on your terms instead of mid-shift - and unscheduled downtime falls 30-40%.
Prove safety compliance before the inspector asks
LOTO procedures, pressure-vessel certs, and interlock tests tracked on one calendar with a timestamped trail - so a surprise OSHA audit is records pulled in seconds, not a scramble through filing cabinets.
Every machine’s condition on one screen
Warning signs noted on an inspection get buried in spreadsheets nobody reads until a critical pump fails catastrophically. AssetLab scores condition 0-100 from every inspection on every pump, motor, conveyor, and compressor, shows which units are sliding into Poor, and rolls condition up across the plant.
- Condition scored 0-100 across every asset class
- Units sliding into Poor or Critical stand out early
- Repair history and cost on every machine’s record
- Drill from the plant view down to a single machine
See the decline, schedule the fix
Run-to-failure costs $85K an hour and puts crews at risk. PM schedules from daily checks to annual overhauls generate their work orders automatically, and inspection scores show which machines are slipping between services - so you raise the repair and do it during a planned changeover instead of a mid-shift emergency.
- Fixed or rolling PM schedules, daily to annual
- Work orders generated automatically when PM comes due
- Repairs scheduled into planned downtime windows
- Unscheduled downtime cut 30-40%
Safety compliance you can prove on demand
When OSHA shows up unannounced asking for Lock-Out Tag-Out records, interlock tests, and pressure-vessel certs going back 24 months, filing cabinets don’t cut it. AssetLab’s compliance calendar tracks every safety requirement, flags what’s coming due, and keeps a timestamped trail - so an audit is a search, not a scramble.
- Calendar for LOTO, interlocks, vessels, and inspections
- Upcoming and overdue requirements flagged automatically
- Timestamped, searchable records for every test
- Citations and shutdowns avoided
And everything else you'd expect
Equipment registry
Specs, history, warranty
Condition assessments
Scored 0-100 from inspections
Inspection forms
Photo answers, linked to PMs
Scheduled PM
Fixed or rolling, daily to annual
Safety compliance
LOTO, certs, interlocks
Work order analytics
Time to resolve, on-time %
Spare parts integration
Reorder points and stock
Production work orders
Shift-handoff ready
Criticality ranking
Maintenance by impact
“Being able to look at a work order and see it in the context of the broader asset lifecycle, or to plan a capital replacement while already seeing the maintenance history behind it, has made me a sharper and more focused manager. I'm not toggling between systems anymore. I'm working in one place, with the full picture in front of me.”
Plant Operations Software FAQ
Common questions about equipment condition, preventive maintenance, safety compliance, and reliability metrics for plant operators.
