Plant operations software that keeps the line running
Real-time equipment health, predictive maintenance that catches failures before they halt production, and safety compliance you can prove on demand - so unscheduled downtime drops 30-40%.
Catch the failure before the 2 a.m. call
Vibration, temperature, and runtime tracked against every machine, so the pump trending toward failure raises an alert weeks ahead - not a $2.4M emergency shutdown at 2 a.m.
Service on planned downtime, not at full production
Condition- and meter-based PM schedules the fix for the next changeover, so maintenance happens on your terms instead of mid-shift - and unscheduled downtime falls 30-40%.
Prove safety compliance before the inspector asks
LOTO procedures, pressure-vessel certs, and interlock tests tracked on one calendar with a timestamped trail - so a surprise OSHA audit is records pulled in seconds, not a scramble through filing cabinets.
Every machine’s health on one screen
Warning signs - rising vibration, climbing temperature - get buried in spreadsheets nobody monitors until a critical pump fails catastrophically. AssetLab tracks condition across every pump, motor, conveyor, and compressor, flags the units trending toward trouble, and rolls uptime and reliability up across the plant.
- Condition tracked across every asset class
- Units trending toward failure flagged early
- Uptime, MTBF, and reliability rolled up plant-wide
- Drill from the plant view down to a single machine
Predict the failure, schedule the fix
Run-to-failure costs $85K an hour and puts crews at risk. AssetLab triggers maintenance on operating hours, cycles, or condition readings, so when a reading crosses threshold it raises the work order automatically - and you service the machine during a planned changeover instead of a mid-shift emergency.
- PM triggered by hours, cycles, or condition readings
- Threshold alerts raise work orders automatically
- Repairs scheduled into planned downtime windows
- Unscheduled downtime cut 30-40%
Safety compliance you can prove on demand
When OSHA shows up unannounced asking for Lock-Out Tag-Out records, interlock tests, and pressure-vessel certs going back 24 months, filing cabinets don’t cut it. AssetLab’s compliance calendar tracks every safety requirement, flags what’s coming due, and keeps a timestamped trail - so an audit is a search, not a scramble.
- Calendar for LOTO, interlocks, vessels, and inspections
- Upcoming and overdue requirements flagged automatically
- Timestamped, searchable records for every test
- Citations and shutdowns avoided
And everything else you’d expect
“Being able to look at a work order and see it in the context of the broader asset lifecycle, or to plan a capital replacement while already seeing the maintenance history behind it, has made me a sharper and more focused manager. I'm not toggling between systems anymore. I'm working in one place, with the full picture in front of me.”
Keep the Line Running.
Off the Spreadsheets.
Bring equipment health, predictive maintenance, and safety compliance into one system - and cut unscheduled downtime instead of chasing the next failure.
No credit card required
Plant Operations Software FAQ
Common questions about equipment monitoring, predictive maintenance, safety compliance, and reliability metrics for plant operators.
What is plant operations software?
It’s a CMMS built for production environments - tracking equipment health, triggering maintenance before failures halt the line, and keeping the safety records an inspector asks for, all in one system instead of spreadsheets and filing cabinets.
How does AssetLab reduce unscheduled downtime?
Preventive maintenance triggers on operating hours, cycles, or condition readings and raises the work order before a machine fails - so repairs happen during a planned changeover, not a mid-shift emergency. Plants typically cut unscheduled downtime 30-40%.
Can AssetLab monitor equipment condition in real time?
Track vibration, temperature, runtime, and custom readings against every asset on its asset record. Units trending toward trouble get flagged, and uptime, MTBF, and reliability roll up across the whole plant.
Does AssetLab help with OSHA safety compliance?
Compliance tracking keeps a calendar of Lock-Out Tag-Out procedures, interlock tests, pressure-vessel certs, and inspections, flags what’s due, and stores a timestamped trail - so a surprise audit is a search, not a scramble.
Can AssetLab schedule maintenance by operating hours?
Yes. PM schedules trigger on engine hours, cycle counts, calendar intervals, or condition thresholds - whatever matches how the equipment actually wears - so service happens at the right point, not too early or too late.
Does AssetLab track reliability metrics like MTBF and OEE?
Reporting tracks MTBF, MTTR, uptime, and OEE, benchmarks reliability across equipment, and surfaces chronic failure modes - the data you need to justify a capital replacement instead of guessing.