Stop Losing $15,000 Per Hour to Manufacturing Failures
Turn Unplanned Downtime Into Preventive Maintenance
Meter-based PM schedules prevent failures before they stop production. QR code scanning gives technicians instant access to equipment history and parts—right on the shop floor.
The Real Cost of Unplanned Downtime
Every minute your production line is down, you're losing money. Calculate your actual downtime cost.
Your Downtime Calculator
Hidden Costs You're Missing
- Expedited shipping: $2,000-5,000 per emergency parts order
- Overtime labor: 1.5-2x normal labor rates
- Cascading failures: One broken machine can halt the entire line
AssetLab Prevention
Meter-based PM schedules trigger maintenance at 500 operating hours instead of calendar dates—preventing failures before they happen.
Reactive vs Preventive: The Numbers
Reactive maintenance costs 3-5x more than preventive. See the difference.
Eliminate 60% of downtime, reduce emergency repairs by 70%, and extend equipment life by 30%.
Find Any Machine in 2 Clicks
Organize equipment by what it is (System) and where it is (Location).
CNC Machine Classification
System Classification (What)
Physical Location (Where)
Scan QR Codes to Access Machines and Cut Unplanned Downtime
Every machine gets a unique QR code. Technicians scan to instantly access everything they need.
- Complete maintenance history (last 50 work orders)
- Equipment manuals, wiring diagrams, CAD files
- Parts inventory with stock levels
- Operating hours and meter readings
- Create work orders on the spot
Maintenance teams report saving 12+ hours per week.
OEE Reveals Your True Production Capacity
Availability × Performance × Quality. World-class manufacturing targets 85%+.
Your OEE Calculator
Production Impact (per 8-hr shift)
Lost Value Analysis
Real Manufacturing Teams. Real Results.
"We had a CNC mill that failed every 6 months, costing $18K per breakdown. AssetLab's meter-based PM triggered maintenance at 500 hours. Zero breakdowns in 18 months."
"Our production line had 96 hours of downtime last year. Switched to preventive maintenance with AssetLab. Downtime dropped to 38 hours. OEE went from 67% to 81%."
"QR codes changed how we work. A technician scans the machine, sees the last 20 work orders, knows exactly which parts fail. Response time went from 4 hours to 45 minutes."
"We manage 3 plants with 450+ machines. Now we see TCO per machine, compare maintenance costs across sites. We justified a $380K capital request with actual cost data."