AssetLab LogoAssetLab.ca
    OEE Optimization
    QR Shop Floor Access
    Production-First PM
    Zero Unplanned Downtime

    Stop Losing $15,000 Per Hour to Equipment Failures

    Turn Unplanned Downtime Into Preventive Maintenance

    Manufacturing facilities lose $260 billion annually to unplanned downtime. AssetLab's meter-based PM schedules prevent failures before they stop production, while QR code scanning gives technicians instant access to equipment history, manuals, and parts—right on the shop floor. Reduce downtime 60%, extend equipment life 30%, and finally know your true maintenance costs.

    60%
    Downtime Reduction
    30%
    Extended Equipment Life
    85%+
    Target OEE
    100%
    Cost Visibility

    The Real Cost of Unplanned Downtime

    Every minute your production line is down, you're losing money. Calculate your actual downtime cost.

    Your Downtime Calculator

    8 hours
    $12,000/hr
    $2,400/hr
    Cost per Breakdown
    $115,200
    Annual Cost (12 breakdowns/year)
    $1,382,400

    Hidden Costs You're Missing

    • Expedited shipping: $2,000-5,000 per emergency parts order
    • Overtime labor: 1.5-2x normal labor rates for emergency repairs
    • Missed deadlines: Late delivery penalties and customer dissatisfaction
    • Cascading failures: One broken machine can halt the entire line

    AssetLab Prevention

    Meter-based PM schedules trigger maintenance at 500 operating hours instead of calendar dates— preventing failures before they happen.

    $232,000
    Potential annual savings

    Reactive vs Preventive: The Numbers Don't Lie

    Reactive maintenance costs 3-5x more than preventive. See the difference for a typical manufacturing facility.

    Annual Downtime
    96
    hours per year
    Annual Cost
    $384K
    maintenance spend
    Emergency Rate
    85%
    emergency repairs
    Equipment Life
    100%
    vs design life

    Find Any Machine in 2 Clicks

    AssetLab's 2D classification organizes equipment by what it is (System) and where it is (Location)—matching how your team actually thinks.

    CNC Machine Classification

    System Classification (What)

    Level 1: Class
    Production Equipment
    Level 2: Group
    Machining
    Level 3: System
    CNC Mills

    Physical Location (Where)

    Building A → Production Floor → Cell 3
    Site → Building → Location
    Avg Downtime Cost
    $8,500/hr
    PM Interval
    Every 500 hours
    Critical Parts
    Spindle bearingsTool holdersCoolant pump
    Mobile-First Shop Floor

    Scan. Access. Fix.

    Every machine gets a unique QR code. Technicians scan to instantly access everything they need— no running back to the office for manuals or parts lists.

    • Complete maintenance history (last 50 work orders)
    • Equipment manuals, wiring diagrams, CAD files
    • Parts inventory with stock levels
    • Operating hours and meter readings
    • Create work orders on the spot

    Maintenance teams report saving 12+ hours per weekby eliminating trips to the office for equipment information.

    CNC Mill #3 - Cell 3
    Serial: CNC-2019-0043
    Status
    Running
    Next PM
    85 hrs
    Hours
    4,415
    Last WO
    3 days

    OEE Reveals Your True Production Capacity

    Overall Equipment Effectiveness (OEE) combines Availability × Performance × Quality. World-class manufacturing targets 85%+. Where do you stand?

    Your OEE Calculator

    85%
    Uptime ÷ Planned Production Time
    75%
    Actual Speed ÷ Ideal Cycle Time
    92%
    Good Parts ÷ Total Parts Produced
    Your OEE Score
    58.6%
    Needs Improvement
    Gap to World Class: 26.4%

    Production Impact (per 8-hr shift)

    Ideal Production240 parts
    Actual Production141 parts
    Lost Production99 parts

    Lost Value Analysis

    $4,962
    Lost per shift at $50/part
    $1,240,500
    Annual lost value (250 shifts/year)

    How AssetLab Improves OEE

    • Availability: PM schedules prevent unplanned downtime
    • Performance: Meter tracking identifies slow-running equipment
    • Quality: Maintenance history reveals patterns affecting output

    Real Manufacturing Teams. Real Results.

    "We had a CNC mill that failed every 6 months, costing $18K per breakdown. AssetLab's meter-based PM triggered maintenance at 500 hours instead of calendar months. We caught bearing wear before failure. Zero breakdowns in 18 months. ROI paid for itself in one prevented failure."

    David Chen
    Maintenance Manager
    Precision Parts Manufacturing
    $72K saved in 18 months

    "Our production line had 96 hours of downtime last year. Emergency parts, overtime labor, missed deadlines. Switched to preventive maintenance with AssetLab. Downtime dropped to 38 hours. OEE went from 67% to 81%. We're producing 22,000 more units annually with the same equipment."

    Sarah Martinez
    Operations Director
    Automotive Component Supplier
    OEE +14% in first year

    "QR codes changed how we work. A technician scans the machine, sees the last 20 work orders, knows exactly which parts fail. We keep critical spares in stock. Response time went from 4 hours (finding manuals, ordering parts) to 45 minutes. Production supervisors love us now."

    Michael Rodriguez
    Lead Technician
    Food Processing Plant
    4hr → 45min response time

    "We manage 3 plants with 450+ machines. Before AssetLab, no idea which equipment was bleeding money. Now we see TCO per machine, compare maintenance costs across sites, identify replacement candidates. We justified a $380K capital request with actual cost data instead of gut feeling."

    Jennifer Kim
    Corporate Facilities Manager
    Industrial Manufacturing Group
    450 machines across 3 plants

    Stop Losing Production to Preventable Failures

    Join manufacturing teams using AssetLab to eliminate unplanned downtime, extend equipment life, and hit 85%+ OEE. Free trial. No credit card.

    No credit card required
    Setup in under 1 hour
    Cancel anytime

    We Value Your Privacy

    We use cookies to provide essential functionality and optional analytics to improve your experience. Analytics cookies help us understand how you use AssetLab so we can make it better. Learn more in our Privacy Policy.